Process Excellence

Total Productive Maintenance

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Introduction Total Productive Maintenance (TPM) is a maintenance strategy involving all employees in maintaining and improving equipment performance. It was first developed by the Japanese manufacturing company Nippondenso in the 1970s and has since been adopted by many organizations worldwide. The goal of TPM is to optimize equipment performance by involving all employees in the maintenance process and continuously improving the equipment’s efficiency and effectiveness. Background TPM is based on the idea that equipment is…

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Process Excellence

Quality Assurance and Quality Control plan

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Quality Assurance and Quality Control (QA/QC) are essential components of any manufacturing or construction process. A QA/QC plan is a document that outlines the procedures and processes that will be used to ensure that the final product meets the required quality standards. The purpose of a QA/QC plan is to establish a consistent and reliable method for evaluating the quality of the product. It should include a detailed description of the quality standards that will…

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Process Excellence

Toyota Production System

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Toyota Production System (TPS) is a manufacturing philosophy that has been developed and honed by the Toyota Motor Corporation over many decades. It is also known as Lean Manufacturing or simply Lean. The goal of TPS is to eliminate waste and increase efficiency in the manufacturing process. The key principles of TPS include the following: TPS has been extremely successful for Toyota, and many other companies have adopted its principles. The system is known for…

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Problem Solving

Analytic Troubleshooting: A Methodical Approach to Solving Complex Problems

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In today’s fast-paced business environment, organizations constantly face complex problems that must be solved quickly and effectively. One approach that can help organizations to solve these problems is Analytic Troubleshooting. Developed by Kepner-Tregoe, a global consulting firm, Analytic Troubleshooting is a methodical approach to solving complex problems. It is based on four key steps: Situation Appraisal, Problem Analysis, Decision Analysis, and Potential Problem Analysis. The first step, Situation Appraisal, involves quickly assessing the situation and…

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Process Excellence

Managing Major Incidents: How to Stay Prepared and Respond Effectively

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Major incidents can happen at any time and can cause significant disruption to an organization’s operations, reputation, and bottom line. Whether it’s a natural disaster, a cyber-attack, or a human error, organizations need to have the plan to manage major incidents and minimize their impact. One effective approach to managing major incidents is the Kepner-Tregoe (KT) methodology. Developed by Kepner-Tregoe, a global consulting firm, the KT methodology provides a structured approach to incident management, helping…

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Process Excellence

Problem-Solving and Decision-Making: Key Skills for Success

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Problem-solving and decision-making are key skills essential for success in any field. They are the processes of identifying, analyzing, finding solutions to problems and making decisions based on available information. Both problem-solving and decision-making are closely related and often used together. The first step in problem-solving is to identify the problem. This may involve gathering information and analyzing data to understand the situation. Once the problem has been identified, the next step is to generate…

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Process Excellence

Agile Project Management: A Flexible Approach to Delivering Successful Projects

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Agile project management is a flexible approach to delivering successful projects. It is a methodology that emphasizes flexibility, teamwork, and customer satisfaction. Agile project management is based on the Agile Manifesto, a set of guiding principles for software development that was first introduced in 2001. One of the key principles of Agile project management is that it is based on an iterative and incremental approach. The project is broken down into small, manageable chunks, or…

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Supply Chain Management

Machine Ledger: A Revolutionary Technology for Supply Chain Management

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Machine Ledger is a revolutionary technology changing the way supply chain management is done. It is a digital ledger technology that allows for the recording and tracking of transactions transparently and securely. It is often referred to as a “distributed ledger” or “blockchain” technology. One of the key benefits of Machine Ledger is its ability to provide real-time visibility into the entire supply chain. This allows businesses to track products as they move through the…

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Process Excellence

Lean and Six Sigma Tools

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Lean and Six Sigma are two powerful methodologies organizations can use to improve their processes and increase efficiency. Both Lean and Six Sigma are data-driven and often used together to achieve maximum results. Lean is a methodology that focuses on eliminating waste and increasing efficiency in a process. It is based on the Toyota Production System, which emphasizes continuous improvement and the elimination of anything that does not add value to the customer. The key…

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Process Excellence

Quiz: Basic Quality Concepts

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Quality Professionals possess a variety of skills, including strong analytical and problem-solving abilities, attention to detail, and effective communication skills. They are also able to lead and manage projects, as well as train and mentor other team members. They are able to work well under pressure and are comfortable with handling multiple tasks simultaneously. They are also knowledgeable about quality management systems and standards, such as ISO 9001.

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