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Overall Equipment Efficiency and Effective Process Duration Calculations Sheet
If, A: Actual working time of one shift = B: Scheduled down time of one shift = C: Loading time of one shift = A-B = D: Stoppage loss time of one shift = E: Operating time of one shift = C-D= G: Number of units processed in one shift…
Read More »QA Matrix
Quality Assurance Matrix (QA Matrix) A QA matrix is a table that delineates how defects are being built into products under current conditions, in a process in which one wishes to assure quality. This matrix enables managers to see at a glance which processes are generating defects, which processes’ equipment…
Read More »Activity Boards & Visual Management. Principles and Guide
Top Reasons for Failure: Boards not updated: discipline breakdown, lack of pride, low priority for TPM activities.
Read More »Introduction to the Toyota Production System (TPS)
Brief history of Manufacturing 1980’s OPEC oil embargo drives up fuel prices, Japan imports small cars with increased fuel mileage. How we learned about TPS Quality of cars – but not right awayPilgrimages – Hayes, Wheelwright, ClarkJoint ventures – Nummi-Geo…Japanese NA operations-Georgetown, KYJapanese sages- Ohno, Shingo, MondenAmerican translation – “Lean”,…
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