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PM Element 2. Zero Breakdown Activities The biggest challenge during the TPM implementation is to change the tradesmen’s mindset from the reactive approach (firefighters) to a proactive approach (machine physicians). The first step is to explain that a repair does not finish when they fix the machine, but it ends…

The strategy development process includes six steps and answers six critical questions: Step 1: Mission of the BusinessKey Questions: What is the mission of the business? Step 2: Business AnalysisKey Questions: What are our unique strengths and weakness? Step 3: Industry AnalysisKey Questions: What are opportunities and threats? Step 4:…

Randomly scheduled audits for compliance are essential to sustain a 5S environment. Frequency of audit dependent on “traffic”, “risk”, demonstrated compliance (sustaining efforts, past audits), etc.

All modern manufacturing facilities use principles that “all accidents are preventable,” but sometimes incidents or accidents can still happen. Gathering as much data as possible and analyzing it to prevent a recurrence is essential. Investigation Report Let’s review the first part – [ Incident Reporting ] A. To be completed…