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Deep Kaizen
To make hidden losses on the shop floor visible;To reduce these losses;To improve OEE;To increase labour productivity and add more value;To reduce conversion costs;To improve profitability;To raise analytical and improvement abilities through loss reduction programs Focused Improvement and Autonomous Maintenance How to Do Focused Improvement Why-Why Analysis Review Why-Why Analysis…
Read More »Skills
PM Element 8. Abilities Matrix During the progress of TPM, improving the tradesmen’s skills will be necessary. The first step is to identify which skills are required for the tradesmen. This information makes it possible to develop the abilities matrix and the training plan. Some questions about their skills to…
Read More »Spare Parts Administration
PM Element 7. Indicators The Importance of Spare Parts Administration Spare parts administration is crucial for organizations that rely on equipment to operate. If a breakdown or failure occurs, having spare parts on hand can reduce downtime, minimize production losses, and improve customer satisfaction. Additionally, a well-managed spare parts program can…
Read More »Reduce Maintenance Expenses
PM Element 6. Planned Activities The target is not to reduce the number of tradesmen in the factory. The main objective is to change from a reactive approach (firefighters) to a proactive approach (preventing breakdowns). The factory needs to develop a system of planned activities to use the maintenance resources…
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